DIY Cable Pulley System: Installing a Trolley Pulley on Your Home Gym Rack

DIY Cable Pulley System: Installing a Trolley Pulley on Your Home Gym Rack Adding a cable pulley system to your home gym rack can dramatically increase the variety of exercises you can perform. In this …

DIY Cable Pulley System: Installing a Trolley Pulley on Your Home Gym Rack

Adding a cable pulley system to your home gym rack can dramatically increase the variety of exercises you can perform. In this article, we'll look at how to set up a trolley pulley system that can take your strength training to the next level.

Unboxing the Trolley Pulley System

After waiting approximately 45 days for shipping from China, the trolley pulley system finally arrived. The package came well-wrapped, protecting the heavy-duty components inside.

Upon opening, we found a robust trolley pulley system designed for a custom rack. The system appears to be constructed from thick steel – a little over one-eighth inch thick – ensuring durability for even the most demanding strength workouts.

Adapting the Pulley System to Your Rack

One important consideration when purchasing equipment from overseas is compatibility with your existing setup. In this case, the pulley system was designed for a rack with 1-inch holes, while the installation rack had 5/8-inch holes.

This difference requires some modification – specifically grinding down or replacing the pin to fit the smaller holes. While this adds an extra step to the installation process, it's a relatively simple modification that can be handled with basic tools like an Allen wrench.

Installation Process

The initial assembly involves preparing the trolley pulley for mounting on the rack. The system includes a rolling mechanism that allows for horizontal movement along the top of the rack, providing greater versatility in exercise positioning.

After basic assembly, the next steps include:

  • Mounting the pulley to the top of the rack
  • Adding cable rigging to complete the system
  • Testing the movement and stability

The trolley design allows for smooth movement across the top of the rack, enabling a wide range of pulling exercises from different angles.

Final Thoughts

A trolley pulley system makes an excellent addition to any home gym setup. While some modification may be necessary to fit your specific rack, the benefits in exercise variety are well worth the effort.

With proper installation, this pulley system provides the functionality of cable machines found in commercial gyms, but in the comfort of your home gym space. Whether you're looking to add lat pulldowns, cable crossovers, or tricep pushdowns to your routine, a quality pulley system opens up numerous training possibilities.